Rock splitters have become an indispensable piece of equipment in industries such as construction, mining and road construction. That's why it's so important to understand how it works, how to choose, buy, operate and maintain it. Whether you are an experienced engineer or just stepping into the field, this article will provide you with a comprehensive and in-depth guide to better understand and use rock splitters.
This article provides engineers with comprehensive guidance on rock splitters, including their main uses, market positioning, how to choose and purchase, basic operating steps, and the importance of maintenance and maintenance. The article emphasizes the key role of daily maintenance in ensuring the long-term stable operation of equipment, and gives detailed maintenance suggestions and tips. In addition, in order to help engineers quickly solve possible problems, this article also lists the diagnosis and solutions of some common faults.
In order to ensure that engineers use rock splitters more efficiently, the following are the basic steps of operation:
1. Inspection before machine start: Make sure the machine is in good condition, especially the hydraulic system and cutting head part.
2. Set cutting parameters: adjust the cutting depth and speed of the machine according to the hardness and thickness of the rock.
3. Up and running: follow the operating manual and make sure the work area is safe and clear.
4. Inspection after rock cutting: After completing the cut, check the quality of the cut and the integrity of the rock.
Safety is always a top priority. Here are some key security operational takeaways:
1. Always wear personal protective equipment: such as earplugs, goggles, safety shoes, and a helmet.
2. Avoid touching moving parts while the machine is running.
3. Carry out regular machine safety checks to ensure that all safety devices are in working condition.
4. Avoid operating the machine on unstable ground to avoid tipping over.
When encountering a problem, first stop the machine and disconnect the power supply. Here are some suggested diagnoses and solutions:
1. Machine won't start: Check power connections to make sure all switches and knobs are set correctly.
2. Insufficient cutting force: it may be a problem with the hydraulic system. Check hydraulic oil level and cleanliness.
3. The machine is overheated: Make sure the cooling system is working properly and regularly remove debris from the cooler.
2. Maintenance and maintenance of rock splitter
Engineers all know that routine maintenance is the key to ensure long-term stable operation of equipment. In order to make the rock splitter more durable, here are some detailed daily maintenance suggestions:
1. Cleanliness is key:
- Clean the case: Wipe the case of the machine with a suitable cleaner to remove dust and accumulated debris.
- Hydraulic system: Clean up any sand on the hydraulic components to ensure the cleanliness of the hydraulic oil.
- Knives and accessories: check and clean knives to ensure no residue.
2. Daily Mechanical Inspection:
- Cutting blades: Make sure the blades are not visibly nick or worn and are still sharp.
- Hydraulic lines and fittings: Check for wear, deterioration or leaks and replace regularly.
3. Check the electrical system:
- Wires and connectors: Make sure they are not frayed or damaged.
- Control Panel: Verify that all lights are working and the buttons are responsive.
4. Lubrication is critical:
- Moving parts: Use an approved grease or oil, especially on the cutting head and rotating parts.
- Hydraulic pumps and valves: Lubricate with a suitable hydraulic oil according to the manufacturer's
For machines that are used for a long time, here are some suggested maintenance procedures:
1. Replace the hydraulic oil: Change according to the manufacturer's recommendation, usually every 500 hours.
2. Inspect and replace cutting blades: make sure they are kept sharp and replace if necessary.
3. Lubricate moving parts: Lubricate all moving parts with recommended grease or oil.
In daily operation, some common problems may be encountered:
1. Excessive machine vibration: the cutting blades may be unbalanced or worn. Check and replace.
2. Slow hydraulic system response: The hydraulic fluid may be contaminated or too old. Replace with new hydraulic oil.
3. The machine stops suddenly: power problem or internal failure. First check the power supply, if it cannot be solved, please contact the manufacturer or professional maintenance personnel.
