The Complete Guide to Buying and Maintaining Rock Splitters: The Ultimate Guide for Buying Managers

Article Summary:

This guide introduces the market positioning, operation steps, safe operation points and maintenance methods of the rock splitter in detail for purchase managers. From choosing the right machine to routine maintenance, we have comprehensive advice and tips to keep your rock splitter in top condition while reducing long-term operating costs. Whether you are a novice or a seasoned pro, this article will provide you with valuable insights.

Introduction

Operation and use of rock splitter:

1 Basic operation steps of rock splitter

1. Start and check:
   1. Before starting the machine, a thorough inspection should be carried out, including the physical condition of the machine, potential damage, and whether the safety equipment is intact.
   2. Check oil, gas and hydraulic fluid levels to ensure the machine has sufficient fuel and lubrication.

1. Setup and positioning:
   1. Precisely adjust the position of the splitter according to the type, size and expected splitting effect of the rock.
   2. Use laser positioning or other advanced technology to ensure precision.

1. Choose a working mode:
   1. Modern rock splitters are usually equipped with multiple modes and are capable of handling various rock types.
   2. The hardness, toughness and fracture of the rock should be considered when selecting the mode.

1. Start operation:
   1. Start operating according to the manufacturer's guidelines while closely observing the performance of the machine.
   2. Ensure that staff understand and follow all operating procedures.

1. Closure and cleaning:
   1. After completing the work, turn off the machine according to the standard procedure.
   2. Clean and maintain the machine for next use.

2 safety operation points

1. Avoid overloading:
   1. Exceeding the recommended working capacity of the machine may result in equipment damage or unsafe operation.
   2. Regularly check the working condition of the machine to ensure that it is running in the best condition.

1. Wear safety equipment:
   1. Protect staff from flying debris and noise.
   2. Regularly check safety equipment to make sure they are in good condition.

1. Surrounding environment inspection:
   1. Clear obstacles in the work area to ensure there is enough space to operate.
   2. Avoid operating the machine on unstable or slippery ground.

1. Emergency shutdown:
   1. Ensure that all operators understand the procedures for emergency shutdown.
   2. Regularly test the emergency shutdown system to ensure its effectiveness.

3 Fault diagnosis and solution

1. Common faults and solutions:
   1. Machine can not start: In addition to checking the power supply, fuel or battery, you also need to check the ignition system, start the motor and electrical connections.
   2. Poor splitting effect: It may be a problem with the hydraulic system, hammer or other critical components.

1. Maintenance and maintenance:
   1. Perform regular maintenance according to the maintenance manual provided by the manufacturer.
   2. Use recommended lubricants and replacement parts to ensure maximum machine life.

1. Professional technical support:
   1. When encountering unsolvable faults, contact the manufacturer or supplier for technical support in a timely manner.
   2. Consider attending a training course offered by the manufacturer to better understand and operate the machine.

Conclusion

2. Maintenance and maintenance of rock splitters: ensuring durability and efficiency

2.1 Daily Maintenance Guide

3. Daily inspection:

• Before each use, check the hydraulic oil, fuel and lubricating oil levels to ensure they are within the recommended range.
• Observe the equipment for any leaks, breakage or wear.

4. Cleaning machine:

• Use a clean cloth or soft brush to remove dust and stains from the machine.
• Avoid direct flushing with water or other liquids to avoid damaging electrical components or causing corrosion.

5. Storage location:

• When not in use, ensure that the machine is stored in a dry, dark place to avoid exposure to harsh environments.

2.2 Regular maintenance process

6. Replace hydraulic oil and filter:

• According to the manufacturer's recommendation, replace the hydraulic oil and filter every certain working hour or time to ensure the efficient operation of the hydraulic system.

7. Check and tighten fasteners:

• Long-term use may make some fasteners loose, regularly check and tighten these parts to ensure the stability of the machine.

8. Check the electrical system:

• Check all connections and wiring to make sure they are in good condition and not damaged or worn.

9. Lubrication of key parts:

• According to the manufacturer's guidelines, the moving parts of the machine are regularly lubricated to reduce friction and wear.

2.3 Solutions to common problems

10. Difficulties in starting:

• Check the battery and ignition system.
• Clean or replace the fuel filter to ensure smooth fuel supply.

11. Hydraulic system does not work:

• Check the hydraulic oil level and hydraulic oil quality, and replace it if necessary.
• Check whether the hydraulic pump and valve are working properly.

12. Abnormal vibration or noise:

• Check the equipment for loose parts.
• Inspect the cutting bit or drill bit for damage or wear.

Conclusion